This guide shows how we cut in and mount 6x9 saddlebag speakers on a 2024 Harley-Davidson Touring bike using a dedicated cut-in kit for a clean, factory-style finish.
If you want real highway volume without sacrificing a clean OEM look, 6x9s in the bags are one of the best upgrades you can do on the 2024 Touring platform. The difference comes down to accurate cuts and proper sealing. This article is the written companion to our install video.
Watch the Install Video
Follow along step-by-step in the full tutorial here: 6x9 Cut-In Kit Install Guide (YouTube)
Shop This Install
Use the links below to shop the exact categories that match this install.
Cut-in kits and bag-lid options for a clean 6x9 mount on Harley touring saddlebags.
Shop Cut-In KitsBest starting point for lid-based cut-in solutions.
Pick the correct 6x9 category for your build and volume goals.
6x9 Coaxial Speakers
6x9 Pro Coaxial Speakers
6x9 Midrange Speakers
Button defaults to Coaxial; use the links above to select Pro Coax or Midrange.
4-channel and mono amp options to get clean output at highway speeds.
Shop AmplifiersIf you’re planning a full system, amp selection matters as much as speakers.
Install parts, wiring, connectors, and amplifier accessories for reliable installs.
Shop WiringBest category for amp parts and install accessories used in audio builds.
Why 6x9 Cut-Ins Work So Well on 2024 Harley Touring
Riders upgrade bag speakers because stock systems struggle at speed. A properly installed 6x9 in the bag lid helps:
- Increase overall output and clarity at highway speeds
- Improve mid-bass response compared to smaller speakers
- Keep a low, OEM-style look without bulky external pods
- Set the bike up for future amp, DSP, and front-stage upgrades
Tools, Prep, and Parts
Basic Tools
- Masking tape and marker for layout
- Template supplied with your cut-in kit
- Jigsaw, router, or rotary tool with correct blades/bits
- Drill + bits for mounting holes
- Deburring tool / file / sandpaper
- Vacuum/blower for shavings
Install Materials
- Cut-in kit / speaker lid kit (matched to your bags)
- 6x9 speakers (coaxial, pro coaxial, or midrange)
- Hardware supplied with the kit
- Gaskets/foam rings or approved sealant per kit instructions
- Speaker wire and connectors rated for vibration/weather
Step-By-Step: 6x9 Cut-In Process
1) Protect the Bag and Align the Template
Tape the working area to protect the finish and give yourself a clean surface to mark. Place the template and confirm alignment front-to-back and side-to-side before tracing the cut line.
2) Make the Primary Cut
Drill a starter hole inside the cut area, then cut slowly along the template line. Keep the tool steady and avoid forcing corners. Rushing is how lids get chipped or over-cut.
3) Deburr, Test-Fit, and Refine
Clean the edge with a deburring tool/file and lightly sand as needed so the speaker and trim sit flat with no high spots. Test-fit before drilling any holes.
4) Drill Mounting Holes and Clean the Surface
With the trim ring or speaker in position, mark and drill the mounting holes. Remove all shavings, wipe the surface clean, and confirm nothing will interfere with the seal.
5) Seal and Final Assemble
Use the kit’s gasket/foam or approved sealant to keep the install weather-tight and air-tight. Tighten hardware evenly, secure wiring, and confirm polarity before buttoning everything up.
Why the Seal Matters for Sound
A leaky cut-in install will rattle, lose mid-bass, and can allow water intrusion. A clean, sealed mount improves reliability and helps the speaker move air the way it was designed to.
- Stronger mid-bass and fuller overall sound
- Reduced rattles and buzzes
- Better weather resistance
- Factory-style finished appearance
Quick Links
- Watch the install video: YouTube Link
- Shop cut-in kits / lids: Speaker Lids
- Shop 6x9 Coaxial: Coaxial 6x9
- Shop 6x9 Pro Coaxial: Pro Coaxial 6x9
- Shop 6x9 Midrange: Midrange 6x9
- Shop amplifiers: Amplifiers
- Shop wiring / amp parts: Amp Parts
About Garage Bagger Stereo
Garage Bagger Stereo specializes in motorcycle and marine audio with a strong focus on Harley-Davidson Touring platforms. We build everything from clean daily upgrades to high-output systems designed for real-world riding.
Tell us your bike model and your volume goals, and we’ll spec the right speakers, amps, wiring, and install path the first time.